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Cold Process Soap Making: A Beginner’s Guide

Posted on 01-1101-27 by Tes

Cold Process Soap Making: A Beginner’s Guide to Making Soap From Scratch

Making soap from scratch may seem intimidating at first, but cold process soap making is one of the most rewarding skills you can learn. It blends creativity with chemistry and gives you complete control over every ingredient that touches your skin — which is exactly why handmade soap feels so different from commercial bars.

Unlike most store-bought soaps, cold process soap retains its naturally occurring glycerin, a powerful humectant that helps draw moisture into the skin. The result is a gentler, more conditioning bar without harsh detergents, synthetic fillers, or unnecessary plastic packaging.

Whether your goal is healthier skin, fewer chemicals in your home, reduced waste, or simply learning a practical craft, cold process soap making offers lasting satisfaction — especially when you’re washing with a bar you made yourself.

While cold process soap making involves lye, thousands of soap makers use this method safely every day by following proper measurements and safety practices.

Table of Contents

  • Why Choose Cold Process Soap Making?
  • Understanding the Basics Before You Begin
  • Gathering Your Cold Process Soap Supplies
  • Sodium Hydroxide Soap Making (What Lye Really Is)
  • Soap Making Safety: Protecting Yourself When Working With Lye
  • Tools You’ll Need
  • Measuring Accurately and Using Fresh Ingredients Matters
  • The Cold Process Soap Making Method: Step by Step
  • Understanding Trace
  • Curing Soap: Why Patience Matters
  • Soap pH Levels & Safety (Beginner Overview)
  • Unmolding, Cutting, and Storing Finished Soap
  • Growing Your Skills as a Soap Maker

Why Choose Cold Process Soap Making?

Cold process soap making allows for complete customization. You decide:

  • Which oils and butters nourish the skin

  • How hard or bubbly the bar becomes

  • What colors, patterns, and textures to use

  • Whether to add essential oils, fragrance oils, or keep it unscented

From ultra-gentle baby bars to richly scented bath soaps or rugged garden soaps, cold process soap can be tailored to nearly any skin type or purpose.

That freedom does come with responsibility. Soap making relies on a precise chemical reaction called saponification, and one essential ingredient — lye (sodium hydroxide) — must always be handled with care. When used correctly, lye is fully consumed during saponification and does not remain in finished soap.

Soap making is an ancient craft with deep historical roots, but today it’s enjoying a modern revival. People want transparency, sustainability, and a closer connection to what they use on their bodies. Learning cold process soap making puts you squarely in that tradition.


Understanding the Basics Before You Begin

Before making your first batch, it’s important to understand why soap behaves the way it does.

Soap is created when fats or oils react with sodium hydroxide (lye) in water. Each oil has a unique fatty acid profile that determines:

  • Hardness

  • Lather quality

  • Conditioning level

  • Longevity of the bar

This is why soap recipes matter — and why random substitutions can lead to soft, brittle, or irritating soap.

Before choosing or modifying a recipe, it’s important to understand how oils work together and why balance matters.

👉 Read next:

  • How Soap Making Oils Affect Hardness, Lather, and Skin Feel

  • Vegetable vs Animal Fats in Soap Making: What’s Best for Handmade Soap?

These guides explain why certain oils cleanse more, why others are more conditioning, and how oil choices affect hardness, longevity, and mildness.


Gathering Your Cold Process Soap Supplies

Cold process soap making requires both ingredients and equipment. Think of this as setting up a small, well-organized kitchen lab.

Essential Ingredients

Oils and fats – Common beginner choices include:

  • Olive oil – Gentle and conditioning

  • Coconut oil – Cleansing and bubbly lather

  • Palm oil or hard butters – Hardness and bar longevity

A soap making oil chart is invaluable for understanding how each oil behaves in a recipe.

Sodium hydroxide (lye)
Always use 100% pure lye labeled specifically for soap making.

Sodium Hydroxide Soap Making (What Lye Really Is)

Sodium hydroxide — also known as lye, NaOH, or caustic soda — is an essential ingredient for cold process soap making. In fact, cold process soap cannot exist without it. Since this website focuses on cold process soap, sodium hydroxide is a must-have ingredient.

When dissolved in water, lye creates a strong alkaline solution. This solution reacts with oils and fats in a process called saponification, transforming those ingredients into soap. When properly measured and fully cured, no lye remains in the finished bar.

Because of its chemical properties, sodium hydroxide is widely used in many industries, including:

  • Soap and detergent manufacturing

  • Pulp and paper production

  • Textile processing

  • Drinking water treatment

  • Cosmetics and skincare products

Yes — drinking water and anti-wrinkle creams often contain sodium hydroxide in carefully controlled amounts.

In municipal water systems, sodium hydroxide is used to raise pH levels in acidic water, helping prevent corrosion in pipes. In cosmetics, it’s commonly used as a pH adjuster and buffering agent. Some anti-aging products rely on very small amounts to stimulate skin renewal by encouraging mild surface response — a fact worth noting when reading ingredient labels on expensive creams.

Back to soap making: once soap has been poured, unmolded, and allowed to cure for 4–6 weeks, the saponification process is complete. At that point, there is no active lye left in properly made soap.

Sodium hydroxide is one of the most widely produced chemical bases in the world, with tens of millions of tonnes manufactured annually for industrial and consumer use.

Pure sodium hydroxide is a solid and is commonly sold as pellets, flakes, or granules. For soap making, it must be stored carefully. Lye is hygroscopic, meaning it absorbs moisture from the air, so it should always be kept in a tightly sealed, airtight container. Exposure to moisture can weaken its strength and affect soap recipes.

Distilled water
Prevents mineral interference and unpredictable reactions.

Soap Making Safety: Protecting Yourself When Working With Lye

  • When making soap, safety is not optional — especially when working with lye (sodium hydroxide). Lye is a caustic substance, and while it is completely safe when handled correctly, improper use can cause serious burns.

    If lye solution splashes onto skin, it will continue to burn until it is thoroughly flushed with running water. This is why wearing proper protective gear and following safe procedures is critical every single time you make soap.

    Essential Safety Gear for Soap Making

    Always wear the following when working with lye:

    • Chemical-resistant safety goggles
      Goggles that form a seal around the eyes offer the best protection against splashes.

    • Chemical-resistant gloves
      Gloves should extend past the wrists and ideally over the sleeves of your shirt.

    • Long sleeves and closed shoes
      Exposed skin increases the risk of burns.

    • Chemical-resistant apron
      Protects clothing and your body from accidental spills.

    Cheap safety glasses and thin household gloves may seem adequate, but lye can burn through inferior materials. Investing in proper protective equipment is worth it — especially when it comes to your eyes and skin.


    Preparing Your Soap-Making Area Safely

    Before you begin:

    1. Put on goggles first

    2. Wear a long-sleeve shirt and closed shoes

    3. Put on your apron

    4. Put on gloves, pulling them over your sleeves

    5. Protect your workspace with old towels, newspapers, or a shower curtain

    6. Keep children and pets completely out of the area

    Important: Always add lye to water — never water to lye.
    Adding water to lye can cause a dangerous eruption that may splash caustic solution outward.


    What Happens to Lye in Finished Soap?

    After soap is poured, cut, and allowed to cure for 4–6 weeks, the saponification process is complete. When properly measured, there is no active lye left in finished soap — only a gentle, skin-safe bar.

    👉 For detailed emergency steps, protective gear reviews, and burn treatment:
    What to Do If You Get Lye on Your Skin

Once you understand the role of lye and how to work with it safely, the next step is gathering the right tools.

Tools You’ll Need

  • Digital scale (accuracy is critical)

  • Heat-safe containers

  • Silicone or lined molds

  • Stick blender

  • Thermometer

  • Spatula and spoon

Measuring Accurately and Using Fresh Ingredients Matters

Cold process soap making is as much about precision as it is creativity. Even a beautifully designed recipe can fail if lye amounts are incorrect or if oils have begun to degrade.

Accurate measurements ensure safe, well-balanced soap, while fresh oils help prevent issues like soft bars, poor lather, or dreaded rancidity. Before moving forward, it’s worth understanding how to measure lye properly and how to recognize oils that are no longer suitable for soap making.

👉 Read next:

  • How to Use a Soap Lye Calculator Safely

  • The Shelf Life of Soap Making Oils


The Cold Process Soap Making Method: Step by Step

1. Prepare Your Workspace

Set out all supplies before you begin. Put on safety gear and ensure pets and distractions are removed from the area.

2. Measure Precisely

Weigh oils, lye, and water using a digital scale. Accuracy ensures proper saponification and safe soap.

3. Mix the Lye Solution

Slowly add lye to water (never the other way around). Stir until dissolved and allow it to cool.

4. Heat and Combine Oils

Warm oils gently until melted and within 95–110°F, matching the lye solution temperature. This range is forgiving for beginners and allows enough time to reach trace without rushing.

Understanding Trace

Slowly combine lye water with oils. Stir or pulse with a stick blender until the mixture thickens to light trace — similar to thin pudding.

Trace is the stage where the lye solution, water, and oils have fully emulsified and begun turning into soap. At this point, the mixture thickens slightly and will no longer separate if you stop stirring.

In simple terms, trace is the moment your mixture becomes soap.

When trace is reached:

  • The soap base becomes thicker

  • Oils no longer float on top

  • The mixture holds its shape briefly when drizzled

This is also the stage when you add:

  • Essential or fragrance oils

  • Colorants

  • Clays, botanicals, or exfoliants

  • Superfat oils

Once additives are mixed in, the soap is poured into molds.


What Does Trace Look Like?

A common way to identify trace is the drizzle test. When you lift your spoon or stick blender and drizzle soap across the surface, it will sit on top briefly instead of immediately sinking back in.

Trace can range from light to thick, and soap will continue to thicken from this point forward.

🧼 Beginner Tip:
Trace becomes easier to recognize once you’ve seen it. The first time it clicks, it never feels confusing again.


Signs That Soap Has Reached Trace

  • The mixture becomes a slightly lighter color

  • The oil layer no longer separates

  • The soap base thickens

  • It stays blended if stirring stops

  • Drizzled soap leaves a visible line on the surface

  • That line may slowly sink back in (light trace)


How Trace Happens

Trace occurs when the chemical reaction between oils and lye has progressed far enough that the mixture is stable and fully emulsified. During this stage, the pH of the lye solution is actively being neutralized as soap forms.

You can reach trace by hand-stirring, but a stick blender dramatically speeds up the process. When using a stick blender, keep the blade fully submerged to avoid splashing — lye solution is still caustic at this stage, so protective gear is essential.


Under-Trace vs Over-Trace

  • Under-traced soap may separate in the mold, potentially leaving oil on top and a lye-heavy layer below

  • Over-traced soap becomes thicker and may need to be spooned into molds — which is perfectly safe and acceptable

It is generally better to slightly over-trace than under-trace, especially for beginners.

Once trace is reached, your soap is now unscented, uncolored soap — ready for customization and molding.

👉 For a deeper dive, see: What Is Superfatting in Soap Making?

This is when you can add:

  • Essential oils or fragrances

  • Natural colorants

  • Additives like oats, herbs, or clays

6. Pour and Insulate

Pour soap into the mold, tap gently to release air bubbles, cover, and insulate for 24–48 hours.


Curing Soap: Why Patience Matters

Once unmolded, soap must cure for 4–6 weeks. During curing:

  • Excess water evaporates

  • The bar hardens

  • Mildness improves

  • Longevity increases

This step cannot be rushed if you want high-quality soap.

Soap pH Levels & Safety (Beginner Overview)

New soap makers often worry about pH — and that’s a good thing. Testing the pH of handmade soap helps confirm that it is safe, fully saponified, and ready to use.

Fresh soap can test slightly high when first unmolded. This is normal. During the 4–6 week curing period, excess moisture evaporates and the pH stabilizes.

Properly made cold process soap typically falls within a safe pH range of 7–10. Soap that tests above this range may indicate excess lye and should not be used.

There are several ways to test soap pH, including pH strips and traditional methods. Each has pros and limitations, and testing should always be done after curing, not immediately after unmolding.

👉 Learn how to test soap pH safely and accurately:
Soap and pH Levels: How to Test Homemade Soap Safely 


Unmolding, Cutting, and Storing Finished Soap

After curing, gently unmold the soap. Silicone molds release easily, while lined molds may need a bit of patience.

Cut bars using a sharp knife or soap cutter. For consistent sizing, measure first — or embrace a rustic, handmade look.

Proper Storage

  • Store in a cool, dry place

  • Avoid direct sunlight

  • Wrap finished bars for gifting or sale

Simple paper wraps, twine, or handmade labels highlight the craftsmanship behind each bar.


Growing Your Skills as a Soap Maker

Cold process soap making rewards patience, practice, and curiosity. Each batch teaches you something new — whether it’s how oils behave, how fragrance oils perform, or how designs evolve.

As your skills grow, you can explore troubleshooting techniques, natural colorants, swirl designs, and common beginner mistakes — all of which help refine your craft over time.

Soap making is more than a recipe — it’s a skill that grows with you. And once you master the basics, the creative possibilities are endless.




Important Note:
This information is for educational purposes only.

This post may contain affiliate links. If you make a purchase through these links, I may earn a small commission at no extra cost to you.

Updated Jan 2026

© 2026, Tes. All rights reserved.

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Cold Process Soap Making

Want to make soap from scratch? This is the exact cold process method I use, broken down step by step.

Start the step-by-step soap tutorial »

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